The recalls keep adding up for the Volkswagen ID.4 and the latest is a major safety issue impacting 670 crossovers. It involves 2023 and 2024 model year vehicles, which have misaligned electrodes that can result in a battery fire.

According to the National Highway Traffic Safety Administration, Volkswagen first became aware of a problem when an ID.4 caught on fire while using a DC fast charger in January of 2024. This kicked off an investigation, but a second fire in a parked vehicle was reported in July.

More: Multiple Fires Spark Urgent Warning For VW EV Owners

A third fire followed in October of 2024, while a fourth came in December. The latter was being driven at the time.

What Caused the Fires?

Due to the “differing nature of these events and the condition of the batteries,” Volkswagen and suppliers had a hard time determining a root cause. However, the company managed to trace the origin of the fires to the battery and found “shifted electrodes” in one of them.

A fifth fire was reported in August of 2025 while using a DC fast charger. Eventually, a tear-down analysis found shifted electrodes and these were confirmed in previous cases via CT images. This sparked a recall in December of 2025, which was amended less than two weeks later as additional faulty batteries where identified.

The companies continued looking into the issue and SK Battery America discovered a second production problem that could result in shifted electrodes. The companies aren’t aware of any field reports related to this specific issue, but they’ve decided to conduct a new recall.

Serious Safety Warning

100 percent of the recalled vehicles are believed to be impacted and Volkswagen is warning owners to “park outside immediately after charging and not leave their vehicles charging indoors overnight until the recall repair is complete.”

On top of that, drivers are being advised not to use DC fast chargers and to limit the battery charge to a maximum of 80 percent.

That’s a big inconvenience, but it beats having your ID.4 burst into flames. To address the issue, Volkswagen will replace high voltage battery cell modules.

A Second ID.4 Recall

Speaking of ID.4 recalls, there’s a second one involving 2023-2025 models. This one impacts 43,881 vehicles and is due to a battery that can overheat.

This is related to the aforementioned problem and is designed to cover “incidents outside of the ranges being recalled for the shifted electrode issues.” Unfortunately, details are hazy as Volkswagen hasn’t found a clear root cause.

That being said, the automaker warned the battery can experience “thermal propagation” in rare circumstances. This can eventually lead to a vehicle fire.

While the root cause remains elusive, “current analysis results show that certain deviations at the supplier of the battery modules may result in self-discharge.” If this issue exists in your ID.4, you might notice reduced range and/or performance.

As part of the recall, Volkswagen technicians will perform a battery health check and install updated self-discharge detection software. The company may also replace some batteries, based on the results of the inspection and software readings.

Only 1% of the recalled vehicles are believed to have the defect, which would equate to around 439 crossovers.

Volkswagen’s ID.4 electric SUV is getting a new suit and a new name to go with it. A report out this week suggests the ID.4 will soon be rebadged as the ID. Tiguan, confirming what we suspected in a recent spy shot story.

Also: VW’s ID. Polo Interior Brings Back Something You Thought Was Gone For Good

The name change will arrive alongside a comprehensive facelift later this year, according to Auto News. Their nformation reportedly came from the IG Metall labor union during a press conference in Germany, which is about as official as things get without VW actually saying anything. Unsurprisingly, Volkswagen declined to comment.

Baldauf

This move fits perfectly with VW’s recent decision to abandon cold numeric names in favor of familiar badges. It was recently confirmed that the production version of the ID.2all hatch concept will be called ID. Polo when it arrives in European dealerships this year, and don’t be surprised if the ID.Every1 concept turns into an ID. Up.

We’ve already seen what the ID. Tiguan looks like in prototype form. Our spy shots revealed a heavily revised exterior with new doors, redesigned lights, fresh bumpers, and a reworked rear hatch. The shape remains familiar, but the surfacing is sharper and more upright, bringing it closer to the combustion Tiguan and the upcoming ID Cross.

Rediscovering Buttons

The changes are more than skin deep. Inside, Volkswagen appears ready to undo some of its recent interior mistakes. Physical buttons are expected to return, including a proper volume knob, along with better materials and a cleaner dashboard layout.

The touchscreen and digital cluster should grow in size, while updated software promises a smarter voice assistant that hopefully listens this time. The result should look something like the interior of the new ID. Polo, shown below.

Battery Upgrade

Underneath, the facelifted ID. Tiguan is expected to ride on a revised MEB plus platform. That likely means newer battery cells, including LFP chemistry in some versions, improving efficiency and potentially boosting real-world range. Don’t expect a voltage upgrade though, as it will stick with 400-volt architecture and modest charging speeds.

Performance updates should be mild, since VW already boosted the base single-motor version in 2024 to 282 hp (286 PS/ 210 kW), though dual-motor versions could get a lift to help them regain their advantage over rear-drive models. The focus overall though, will be on usability, refinement, and making the electric Tiguan feel like a natural alternative to the combustion SUV carrying the same name.

Production of the new ID. Tiguan will continue in Emden, Germany, through 2031, Auto News reports, suggesting VW sees plenty of life left in this model. And that makes sense, since the ID.4 was one of only two models that grew, rather than lost, sales in the US last year.

Baldauf

It’s no secret that Tesla had a tough run in Europe last year. After several years of outpacing legacy automakers in EV sales, 2025 brought a sharp reversal that few would have seen coming just a couple of years ago. The brand that once led the electric car race is now falling behind a familiar rival with a very different backstory.

Read: BYD Sold Nearly Three Times As Many Cars As Tesla In Europe

Volkswagen sold more battery-electric vehicles in Europe than Tesla last year. Yes, VW, the same manufacturer that was mired in the diesel emissions scandal just as Tesla was gearing up for the Model 3, has now overtaken the American brand on its home turf.

Changing of the Guard

According to figures from Dataforce reported by Autonews, the VW brand moved 274,417 fully electric vehicles in Europe in 2025, a jump of 56 percent from its 2024 total of 175,654. Things weren’t so pretty for Tesla.

Its sales declined 27 percent last year, dropping from 326,714 units to 238,765. This came despite the fact that the Tesla Model Y remains Europe’s best-selling EV with 151,331 units sold last year, significantly more than the 94,106 Skoda Elroqs that were sold over the same period. However, Model Y sales were still down 28 percent from 2024, when 210,265 were sold.

Europe’s Best-Selling EVs

Dataforce

Helping the VW brand take the top place from Tesla is the fact that it has a larger range of EVs. For example, the VW ID.4 sold 80,123 units last year, up 23.8 percent. A total of 78,667 VW ID.3s were sold, up 44.4 percent. The ID.7 also saw growth, with 76,368 units finding new homes, a 137.2 percent rise.

To put these figures into perspective, Tesla sold 86,261 Model 3s. And while that beat out any individual VW model, it was still down 23.6 percent from 2024.

VW Conquers All…Almost

VW’s strong year wasn’t limited to EVs. It also topped Europe’s plug-in hybrid (PHEV) segment, selling 159,173 units, a 205 percent jump from 2024. That was enough to comfortably beat BMW, with 142,285 sales, followed by Mercedes-Benz at 135,878 and Volvo at 104,270.

The VW brand also led in both gasoline and diesel vehicle sales. Its gas-powered lineup moved 737,821 units in 2025, staying well ahead of Peugeot’s 492,133, despite VW recording a 7.3 percent decline. Diesel sales reached 269,277 units, down 19.4 percent from the previous year, but still enough to edge out Mercedes, which sold 250,326.

Europe’s Top-Selling EV Brands

Dataforce

Traditional hybrids were the only powertrain segment that VW didn’t take top honors in, as Toyota held the crown with 626,675 sales. Although VW didn’t rank in the top five, things could change this year as it plans to launch the new T-Roc, complete with a hybrid powertrain.

Volkswagen isn’t sitting still when it comes to electric cars, even if most of its lineup in the US has struggled to gain traction this year. The ID.4, one of only two VW models whose American sales actually increased in 2025, is getting more than a light polish.

Instead, it’s heading into a major refresh that reshapes it into what some within the company are already calling the “electric Tiguan.”

Related: Every VW Model Dropped In Sales, Except The Two You’d Never Expect

Our first spy shots show a crossover that’s recognizably an ID.4, but one that’s been carefully sharpened. The front end is squarer, clearly aligned with the upcoming ID Cross look.

SB-Medien

As you can see in our spy shots, the doors are new with proper pull handles, and the rear end has been subtly reworked with a concave rather than convex tailgate panel, plus a re-profiled D pillar.

It’s not a ground-up redesign, because there’s only so much you can change with a facelift. The underlying structure appears mostly identical, which makes sense for a mid cycle update.

However, the surfacing and proportions have been tweaked just enough to bring the ID.4 visually into sync with the new Tiguan and VW’s upcoming electric ID.Cross, which was unveiled in concept form last September, and goes on sale in Europe later in 2026.

Buttons Are Back

Inside is where the biggest changes may be felt day to day. Physical buttons and switches will feature prominently, including a real volume knob, alongside a new dashboard, better materials, and a revised user interface. We got our first glimpse of this direction in the official photos of the new ID. Polo’s interior (pictured above) earlier this month.

The software gets an upgrade too, with an improved AI-powered voice assistant, and the currently undersized digital gauge cluster will grow in size.

Powertrains and Batteries

Under the skin sits a revised MEB plus platform that should feature LFP battery chemistry for better efficiency and potentially more range, though it’ll still be stuck with 400-volt electrics.

Powertrains are expected to receive light updates rather than dramatic changes. But VW did, after all, only relatively recently dramatically improve the output of the base single-motor ID.4, which since 2024 produces 282 hp (210 kW / 286 PS). That represents an increase of 80 hp (60 kW / 82 PS) over the previous version.

This facelifted ID.4 is expected to arrive near the end of 2026, helping carry the model through to 2028. That’s when a fully new version is due, this time based on a true 800-volt platform. That is nearly sure to be badged ID.Tiguan, if VW hasn’t decided that this year’s facelift is extensive enough to justify that name change for the 2027 model year.

SH Proshots