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Toyota Sued Over A Recurring 12V Battery Problem That Kills Its EV

  • The plaintiff says his Toyota bZ4X has already had two 12-volt battery replacements.
  • The 12V battery is used for the HVAC, radio, lights, and other important functions.

It hasn’t been an easy ride for Toyota and Subaru’s first major foray into the EV market. The Toyota bZ4X and Subaru Solterra stand out for their unconventional styling, but unfortunately, not for reasons that win over buyers. Now, Toyota has been hit with a lawsuit in the US that claims the vehicles have 12-volt batteries prone to premature failure, and that the carmaker knew about the problem before it began selling the vehicles.

Filed in California, the class action lawsuit targets 2023 to 2025 model year Toyota bZ4X and Subaru Solterra models. According to the complaint, the 12-volt batteries in these EVs are prone to draining quickly and dying altogether. Although the vehicles are still under warranty and dealers have reportedly been replacing the batteries, the lawsuit alleges that replacements are just as unreliable.

Read: Toyota Kills bZ4X To Welcome New bZ

As with over EVs, the 12-volt battery in question isn’t the one powering the car’s electric motors. It handles secondary systems like the windows, seats, HVAC fans, radio, lights, and wipers. It’s also believed to activate a relay that connects the main battery pack to the electric drivetrain. In other words, it may be small, but when it fails, the car is effectively dead in the water.

Just a single plaintiff has been named in the lawsuit: John Wade. He bought a 2023Toyota bZ4X in March 2023 and says he began experiencing issues within weeks. According to the filing, a series of warning lights lit up the dashboard before the vehicle completely shut down, requiring roadside assistance just to get moving again. Less than 2,000 miles later, the 12-volt battery failed a second time. This time, even a jumpstart couldn’t revive it.

 Toyota Sued Over A Recurring 12V Battery Problem That Kills Its EV

Wade claims he was forced to tow his EV to a nearby Toyota dealership, which replaced the 12-volt battery. In December 2024, this replacement battery died. While attempting to diagnose the problem on his own, Wade paid $4,800 for a Level 2 home charger as he believed the issues may have stemmed from “not using a sufficient EV battery charger.”

Toyota now has until July 3 to officially respond to the lawsuit. For both Toyota and Subaru, the case raises questions about how well early EV issues are being addressed, particularly when they involve something as basic as the 12-volt battery system.

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Subaru Is Having Second Thoughts On EVs

  • Subaru says it’s “re-evaluating” its electrification strategy, including the roll-out of new EVs.
  • The admission comes amid a lack of long-term clarity over US tariffs and EV tax credits.
  • Its planned EV-only plant may now also have to build hybrids and combustion vehicles.

Subaru was slow out of the blocks when it came to adding EVs to its lineup, but now it’s wondering whether to even bother trying to catch up to rivals. The automaker revealed this week it was “re-evaluating” its electrification strategy amid a turbulent and uncertain time for the auto industry.

Also: Subaru Trailseeker Is Faster Than A WRX But No One Knows If It’s A Wagon Or SUV

Look at Subaru’s US website and you’ll find just one EV: the recently facelifted Solterra. A second, the Outback-sized Trailseeker that made its debut at last month’s New York Auto Show, is scheduled to be added to the range for 2026. But we’re unlikely to see many more EVs join it any time soon.

Tariffs and Tax Credits: The Great Unknowns

Aside from a general concern about a slowdown in the rate of EV takeup, Subaru, like every other automaker, is hamstrung by a lack of clarity from the US regarding its long term position on both import tariffs and EV tax credits. Nobody knows what the tariff situation will look like six or 12 months from now or whether tax credits will be scrapped or not.

Subaru estimates Trump’s tariffs could cost it $2.5 billion this year because, although the company does have a plant in Indiana, it only builds around half of the 700,000+ cars the brand sells in the US each year, Auto News reports. The remainder have to be imported, an d while Subaru could theoretically push the US plant’s current 345,000-unit annual capacity to 500,000, its supplier base can’t handle more than 370,000 units without a major upgrade.

Overseas Production and Shifting Plans

 Subaru Is Having Second Thoughts On EVs
The new Subaru Trailseeker is a sister model to the new Toyota bZ Woodlands.

That means the Trailseeker will probably have to be built overseas, Auto News suggesting production will take place north of Tokyo. Subaru also had planned to create a new EV-only plant, but is rethinking that strategy, too. It now says it might have to add combustion vehicles into the mix at the new site.

Subaru execs made the admissions while announcing the company’s fiscal year financial results that revealed operating profit had dipped 13 percent to $2.7 billion. Global sales dropped 4.1 percent to 936,000 vehicles and North American deliveries slid 4.1 percent to 732,000 vehicles, though sales in Japan did climb 5.4 percent to 104,000.

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