CONCORD, N.C. – Expert panels presented by major school bus manufacturers at the Green Bus Summit centered on the theme of industry flexibility and resilience amid questions about the future of federal funding.

Blue Bird: The Right Bus for the Right Route: Managing Mixed Fleets

Luke Patrick, director of maintenance and training for the South Carolina Department of Education, oversees a fleet of 5,620 electric, propane, gasoline and diesel school buses. Electric school buses, he said, are purchased using government funding, operate on shorter metro routes, and are placed on routes where depot facilities already have power on site. Propane has been good for the state because of reduced maintenance costs and gasoline buses are used sparsely in more remote areas.

No matter the fuel, he said good working relationships are needed with districts so implementation goes smoothly.

Stephen Whaley, eastern alternative fuels manager for Blue Bird, reviewed the current powertrain energy options of diesel, gasoline, propane and electric as well as their acquisition price tags and approximate range. Most school bus down time results from diesel aftertreatment requirements, he reminded.

Over 2,000 Blue Bird electric school buses are deployed in 42 U.S. states and four Canadian provinces, shared Brad Beauchamp, the OEM’s EV product segment leader. “We’re continuing to evolve this product to give you better range,” he confirmed.

He added that a DC fast charge solution is better than Level 2 AC, but a yard planning option is best for long-term fleet electrification goals.

Tom Hopkins, business development manager for drivetrain manufacturer and longtime Blue Bird propane partner ROUSH CleanTech, reviewed the cost savings that buses running on safe, clean, domestically produced, affordable propane Autogas produce compared to diesel.

Whaley reviewed the easy-to-implement and scalable propane infrastructure. While alternative fuel tax credits are generally available, he said he’s not sure they will be renewed by Congress. Even without those incentives, those fueling and maintenance cost savings add up to a savings over diesel, he added.

CowFartBus: A Zero Carbon Alternative for Existing Diesel Buses

Robert Friedman, managing director for CowFartBus powered by Demi Diesel Displacer and Neufuel, explained the company’s mission of converting existing diesel school buses to run on one tank of renewable natural gas (RNG) and another of diesel. There’s no compromise in vehicle or fleet logistics and no need to buy new buses, he said.

He added that Renewable natural gas fueling pressure is lower than regular CNG, so the affordable filling station is simply 2-feet by 2-feet. The bus can still run solely on diesel, if needed. He explained that 26 buses can be converted to CowFartBus for the price of one new electric school bus, resulting in optimal sustainability.

Friedman confirmed the refitted buses’ durability in harsh altitude and weather conditions, as they are being used in multiple districts including Eagle County School District in Colorado, which has six of these buses and is adding eight more with plans to convert the whole fleet.

“We’ve been so happy with this system and see the promise in it,” said Joe Reen, the district’s executive director of operations.

He relayed that the budget is tight with a driver shortage necessitating that 20 buses each run about 100 miles a day in rapidly changing altitude and weather conditions. But the buses do not experience power loss. Even 30-year bus drivers like them, he shared.

Some community members desire greater environmental sustainability while others want cost savings, and CowFartBus hits both those points, he said. It was a good alternative for his district, Reen added, since electric doesn’t work for their region.

“There’s not a single silver bullet,” Friedman agreed.

Luke Patrick, director of maintenance and training for the South Carolina Department of Education, oversees transportation of 170,000 students a day on 5,620 buses with an average route length of 70 miles, consuming 11 million gallons of fuel per year. He said a big draw for the state was that the RNG complements diesel but doesn’t replace it. Charleston School District near the coast is currently running two CowFartBuses, and Patrick said he is looking to acquire 50 more.

Both districts reported high satisfaction levels from the drivers, which is good news for driver retention efforts.

Friedman recommended converting older buses if manufacturer warranty is a concern but confirmed that CowFartBus covers the warranty on buses they convert. “Our longest running bus has 800,000 miles on it,” CowFartBus Director Sam Johnson added.

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Maintenance Tools from IC Bus

Regional Sales Manager Marc Trucby reviewed updated aspects of OnCommand Connection, a platform that comes standard on all IC buses since 2023 and collects vehicle health data through factory or aftermarket telematics devices.

He also shared information about a prospecting tool that helps districts find green bus funding and a partnership with Sourcewell for streamlining the RFP and bid process.

Gregory Baze, IC’s national account manager for parts, discussed the Repairlink solution that is designed to provide school bus repair shops with 24/7 online parts ordering. It gives technicians an easy way to connect with dealers and suppliers for fast, accurate parts sourcing and communications.

The new addition helps school bus technicians more efficiently search for and reorder the parts they need from a larger inventory selection, he explained. A VIN-based catalog, saved shopping carts, price comparisons and coupon discounts are additional benefits.

“You are essentially your own dealer looking up your parts,” he said.

Attendees asked about various aspects of placing orders and Baze provided details on how school bus mechanics and technicians can do so.

For security purposes, districts can only enter information for school buses they own and operate and save the data into the system so they can shop by bus for any specific parts it needs. Baze confirmed that contracted buses are also eligible for Repairlink and that customer service can work with districts to complete this.

“We do a lot beyond buses,” Baze concluded.

Thomas Built Buses: ICE – The Future Outlook for Traditional & Alternate Fuels in School Buses

Thomas Built Buses General Sales Manager Jim Crowcroft stated that diesel is still very much a part of the school bus landscape.

Luke Patrick, director of maintenance and training for the South Carolina Department of Education, shared that his fleet is over 80 percent diesel due to needed range. It also contains over 500 propane buses, which he said have about half the range but lower operating costs and fewer maintenance issues. While his electric school buses (ESBs) come with range concerns, he said that district collaboration is key to improvement.

Amidst upheavals in the U.S. Environmental Protection Agency and federal government funding, the panelists reiterated OEM commitment to both ICE and electric options to serve customer needs.

“It’s our job to learn what your goals are and support you though it, whether you’re looking at diesel or other alternative fuels,” said Kelly Rivera, general manager for school bus dealer Carolina Thomas.

Daoud Chaaya, vice president of sales, aftermarket and marketing for Thomas, said he sees diesel and octane as a bridge to greater sustainability until ESB Total Cost of Ownership and price parity are achieved. Cummins’ Francisco Lagunas, the North America bus segment general manager, noted that the company’s octane engine will be available by January 2026 and the B7.2 diesel engine by January 2027.

Chaaya said that despite uncertainty in government funding, several U.S. states indicate a firm commitment to school bus electrification, plus both the knowledge and support networks are only growing stronger.

“By the end of the year a lot more clarity will come around,” he predicted.

Rivera pointed out that diesel buses are now being manufactured with cleaner engines by default. Lagunas added that manufacturing cleaner diesel buses increases their price while ESB manufacturing is becoming cheaper as that product improves.

“We need to diversify,” he said of OEMs.

Patrick spoke to the importance of proactive training when rolling out school buses with a different fuel or energy source than technicians are used to.

Chaaya confirmed that dealers and school districts are all included in the collaborative decision on what an OEM manufactures. “We want to thrive, not just survive in this ecosystem,” he said.

The panelists agreed that clarity, communication and speedy dialogue with the EPA is helpful for unified, stable OEM decisions and concrete answers to districts. “In absence of decision making, rumors and anxiety run wild,” Chaaya commented.

The speakers also expressed optimism for the future as student transporters are a resilient group. “It’s a really exciting time to be in student transportation as there are lots of products out there to meet your challenges,” Rivera concluded.

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CONCORD, N.C. — Monday opened with a general session on school bus Cellular-V2X technology and possibilities, and a keynote address by Scott Welle, author of ‘Outperform the Norm.’

Multiple Bus Technology Labs featuring live demos and hand-on exercises were held throughout the day, as well as informative Green Bus Summit panels hosted by school bus OEMs. The day was capped off by the Trade Show and Networking Madness Reception featuring a March Madness basketball theme.

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Photos by Vince Rios Creative & STN staff. 

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The final day of the STN EXPO East conference will feature a behind-the-scenes tour of the Thomas Built Buses Saf-T-Liner Plant in High Point, North Carolina.

The March 25 tour will host two groups of 50 attendees each, transported by bus to the plant. Upon arrival, attendees will be escorted in groups of 10 through the plant by Thomas Built Buses regional sales managers, who will answer questions and provide detailed insight into the plant’s workings. Tour attendees will see firsthand the production of Thomas’ Type C and Type D buses as well as new automation on the assembly line, welding, painting and body mounting processes.

Thomas’ Type D bus production, including the Saf-T-Liner HDX2, has been fully transitioned to the North Carolina Saf-T-Liner Plant. A recent press release announced the arrival of the new Saf-T-Liner EFX2 Type D bus, which will also be manufactured at the Saf-T-Liner Plant.

Following the tour, tour attendees will be provided lunch while hearing from company leadership about Thomas’ latest news updates. Attendees will also receive Thomas Built Buses goodie bags and be transported back to Embassy Suites by Hilton Charlotte Concord Golf Resort & Spa.

Space is limited, so secure your spot today at stnexpo.com/east. Main conference registration will also provide access to dozens of educational sessions, the interactive Bus Technology Summit experience, networking events including the Charlotte Motor Speedway Reception, the Green Bus Summit and the STN EXPO Trade Show.

Related: WATCH: National School Bus Inspection Training Program at STN EXPO East Adds OEM Training
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Related: STN EXPO East Sessions Focus on Fire Safety, Partnerships with First Responders

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A Philadelphia poll worker demonstrates security steps for handling ballots before November’s presidential election. States have relied on federal partners to boost election security. (Photo by Matthew Hatcher/Getty Images)

The Trump administration has begun dismantling the nation’s defenses against foreign interference in voting, a sweeping retreat that has alarmed state and local election officials.

The administration is shuttering the FBI’s Foreign Influence Task Force and last week cut more than 100 positions at the U.S. Cybersecurity and Infrastructure Security Agency. President Donald Trump signed the law creating the agency in 2018. Among its goals is helping state and local officials protect voting systems.

Secretaries of state and municipal clerks fear those moves could expose voter registration databases and other critical election systems to hacking — and put the lives of election officials at risk.

In Pennsylvania, Republican Secretary of the Commonwealth Al Schmidt said states need federal help to safeguard elections from foreign and domestic bad actors.

“It is foolish and inefficient to think that states should each pursue this on their own,” he told Stateline. “The adversaries that we might encounter in Pennsylvania are very likely the same ones they’ll encounter in Michigan and Georgia and Arizona.”

Officials from the Cybersecurity and Infrastructure Security Agency, known as CISA, and other federal agencies were notably absent from the National Association of Secretaries of State winter meeting in Washington, D.C., earlier this month. Those same federal partners have for the past seven years provided hacking testing of election systems, evaluated the physical security of election offices, and conducted exercises to prepare local officials for Election Day crises, among other services for states that wanted them.

But the Trump administration thinks those services have gone too far.

In a Feb. 5 memo, U.S. Attorney General Pam Bondi said the administration is dismantling the FBI’s task force “to free resources to address more pressing priorities, and end risks of further weaponization and abuses of prosecutorial discretion.” The task force was launched in 2017 by then-FBI Director Christopher Wray, a Trump nominee.

In her confirmation hearing last month, Homeland Security Secretary Kristi Noem said CISA has “gotten far off-mission.” She added, “They’re using their resources in ways that was never intended.” While the agency should protect the nation’s critical infrastructure, its work combating disinformation was a step too far, she said.

This echoes the language from the conservative Heritage Foundation’s Project 2025 document, which has driven much of the Trump administration’s policies. “The Left has weaponized [CISA] to censor speech and affect elections at the expense of securing the cyber domain and critical infrastructure,” it says.

But there is a direct correlation between pervasive election disinformation and political violence, election officials warn.

Federal officials led the investigations into the roughly 20 death threats that Colorado Democratic Secretary of State Jena Griswold has received over the past 18 months, Griswold said. Federal and Colorado officials also collaborated on social media disinformation and mass phishing scams.

“Trump is making it easier for foreign adversaries to attack our elections and our democracy,” Griswold said in an interview. “He incites all this violence, he has attacked our election system, and now he is using the federal government to weaken us.”

Colorado could turn to private vendors to, for example, probe systems to look for weaknesses, she said. But the state would be hard-pressed to duplicate the training, testing and intelligence of its federal partners.

Some election leaders aren’t worried, however.

“Kentucky has no scheduled elections in 2025, and we have no immediate concerns pending reorganization of this agency,” Republican Secretary of State Michael Adams told Stateline in an email.

Elections under attack

Since the Russian government interfered in the 2016 presidential campaign, the federal government has recognized that it overlooked security risks in the election system, said Derek Tisler, a counsel in the Elections and Government Program at the Brennan Center, a left-leaning pro-democracy institute.

Further, he said, the feds realized that election officials working in 10,000 local offices could not be frontline national security experts. On their own, local officials are incapable of addressing bigger security risks or spotting a coordinated attack across several states, Tisler said.

Much of the federal expertise and training came through CISA, Tisler said.

“Foreign interferers are not generally looking to interfere in Illinois’ elections or in Texas’ elections; they are looking to interfere in American elections,” he said. “A threat anywhere impacts all states. It’s important that information is not confined to state lines.”

During November’s presidential election, polling places in several states received bomb threats that were traced back to Russia. Ballot drop boxes in Oregon and Washington were lit on fire, and videos falsely depicting election workers destroying ballots circulated widely.

The fact that these attacks have not had a meaningful impact on the outcomes of elections may be due to the amount of preparation and training that came from federal assistance in recent years, said Maine Secretary of State Shenna Bellows, a Democrat.

Indeed, the right-leaning Foundation for Defense of Democracies praised the collaboration between federal and state and local partners on election security for dampening the impact of foreign interference in the presidential election, finding that adversaries did not “significantly” influence the results.

When Bellows took office in 2021, federal national security officials led state officials in emergency response training. After Bellows completed the training, she insisted that her state’s clerks, local emergency responders and law enforcement officers participate as well.

In addition, Maine coordinated with the FBI to provide de-escalation training to local clerks, to teach them how to prevent situations, such as a disruption from a belligerent voter, from getting out of hand. In 2022, CISA officials traveled to towns and cities across the state to assess the physical security of polling places and clerks’ offices.

Bellows said she’s most grateful for the federal help she got last year when she received a deluge of death threats, members of her family were doxed, and her home was swatted.

“I am deeply concerned that what is happening is actually gutting the election security infrastructure that exists and a tremendous amount of knowledge and expertise in the name of this political fight,” she told Stateline.

In Ingham County, Michigan, Clerk Barb Byrum last year invited two federal officials to come to her courthouse office southeast of Lansing to assess its physical security. Byrum got county funding to make improvements, including adding security cameras and a ballistic film on the windows of her office.

“The federal support is going to be missed,” she said. “It seems as though the Trump administration is doing everything it can to encourage foreign interference in our elections. We must remain vigilant.”

Scott McDonell, clerk for Dane County, Wisconsin, used to talk to Department of Homeland Security officials frequently to identify cybersecurity threats, including vulnerabilities in certain software or alerts about other attacks throughout the country. Losing that support could incentivize more interference, he said.

“I think it’s a terrible idea,” he said. “How can you expect someone like me, here in Dane County, to be able to deal with something like that?”

States fill the gap

Local election officials are nervous and uncertain about the federal election security cuts, said Pamela Smith, president and CEO of Verified Voting, a nonprofit that works with state and local election officials to keep voting systems secure.

The threat landscape for elections is “extreme,” she said. And even though it’s not a major election year, quieter times are when election offices can prepare and perfect their practices, she said.

“It is a retreat and it’s a really ill-advised one,” she said. “It’s a little bit like saying the bank has a slow day on Tuesday, we’re going to let our security guards go home.”

With a federal exodus, there will be a real need for states to offer these sorts of programs and assistance, said Tammy Patrick, chief programs officer at the National Association of Election Officials, which trains and supports local officials.

“There’s going to be a big gap there for the states to try and fill,” she said. “Some of them might be sophisticated enough to be able to do some of it, but I think there’s going to be some real disparate application across the country of who’s going to be able to fill in those gaps.”

Bill Ekblad, Minnesota’s election security navigator, has leaned on the feds to learn the ropes of election security and potential threats, help him assist local election offices with better cyber practices and keep officials throughout the state updated with the latest phishing attempts.

He finds it disheartening to see the federal government stepping back, and worries that he won’t have access to intelligence about foreign threats. But after five years of working with the federal government, he is hopeful that his state has built resiliency.

“We have come a long way,” he said. “We will be able to move forward with or without the partnerships we’ve enjoyed in the past.”

Stateline is part of States Newsroom, a nonprofit news network supported by grants and a coalition of donors as a 501c(3) public charity. Stateline maintains editorial independence. Contact Editor Scott S. Greenberger for questions: info@stateline.org.

In addition to school bus maintenance professionals identifying the most defects in the least amount of time during an inspection, new training opportunities have been added to the hands-on National School Bus Inspection Training Program held on March 23 in North Carolina during STN EXPO East.

The National School Bus Inspection Training Program begins March 22 with classroom training using a manual that lists every component a technician should be familiar with and be inspecting regularly to keep school buses in the best operating condition. The course exceeds the requirements of federal and state departments of transportation. The instructors will then administer an exam that tests the class participants’ retention of the information covered.

Day two on March 23 will be hosted by Cabarrus County Schools. The class will be split into two groups for guided inspections led by program instructors or advanced inspections, where the participants will perform solo, timed inspections for defects. All the inspections cover the engine compartment, underneath a lifted school bus, and the internal cab.

The event also includes manufacturer training. ROUSH CleanTechwill provide an overview of its propane autogas system in the Blue Bird Vision. Thomas Built Buses will provide an overview of high voltage maintenance and safety on its Jouley electric school bus. Representatives from Clean Cities will first gauge participants’ familiarity with electric school buses and quiz them on components. A fourth training module is pending.

Prior to school buses leaving for Cabarrus County Schools on March 23, Transfinder will present an overview of maintenance software and its relation to vehicle inspections. Lunch will be provided to class participants at Cabarrus County Schools and buses will return to the hotel when training concludes.

The inspection and training program cost $199 per person for March 21 and 22 through Feb. 14. Secure $100 off main conference registration — which includes over two dozen additional educational sessions, the Green Bus Summit and related Ride and Drive/Technology Demonstration at the Charlotte Motor Speedway, the Bus Technology Summit, the Trade Show, and all related lunch and evening events — also through Feb. 14.

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MACON, Ga.—Blue Bird Corporation (BLBD), the leader in electric and low-emission school buses, announced today its fiscal 2025 first quarter results.

“I am incredibly proud of our team’s achievements in delivering another outstanding result and near record profit in the first quarter,” said Phil Horlock, president and CEO of Blue Bird Corporation. “The Blue Bird team continued to exceed expectations, improving operations, driving new orders, and expanding our leadership in alternative-powered buses. Market demand remains very strong with nearly 4,400 units in our order backlog at the end of the first quarter. Unit sales were about the same as last year, with revenue down by $3.8M, driven by product mix, and we delivered an exceptional 14.6% Adj. EBITDA margin. With 94% of our first quarter unit sales mix comprised of internal combustion engine (ICE) buses, this result demonstrates the very strong earnings power of our base business.

“In our push to expand our leadership in alternative-powered school buses, we delivered over 130 electric-powered buses this quarter, ahead of the plan we communicated in November. We also saw strong growth in EV orders from both the EPA’s Clean School Bus Program and state/local level programs. As of today, we have approximately 1,000 EV buses either sold or in our firm order backlog, which supports our EV sales target for 2025.

“Based on our strong Q1 performance, we’ve reaffirmed our full-year financial guidance for Adjusted EBITDA at $200 million, with a 14% margin. This will be an all-time full-year record for Blue Bird, and we look forward to sustained profitable growth in the coming years.”

FY2025 Guidance and Long-Term Outlook Reaffirmed

“We are very pleased with the first quarter results, with the second highest ever Q1 Adj. EBITDA” said Razvan Radulescu, CFO of Blue Bird Corporation. “Our business is in a very strong position and we continue to deliver ahead of the plan we have been messaging. We are reaffirming our full-year 2025 guidance for Net Revenue to $1.4-1.5 Billion, Adj. EBITDA to $185-215 million and Adj. Free Cash Flow to $40-60 million. Additionally, we are confirming our long-term profit outlook towards an Adjusted EBITDA margin of 15%+ on ~$2 billion in revenues.”

Fiscal 2025 First Quarter Results

Net Sales

Net sales were $313.9 million for the first quarter of fiscal 2025, a decrease of $3.8 million, or 1.2%, from the first quarter of last year. Bus sales decreased $5.3 million, reflecting a 1.9% decrease in average sales price per unit, primarily due to customer and product mix changes (lower EV volumes). In the first quarter of fiscal 2025, 2,130 units were booked compared with 2,129 units booked for the same period in fiscal 2024. Additionally, Parts sales increased $1.5 million, or 6.2%, for the first quarter of fiscal 2025 compared with the first quarter of fiscal 2024. This increase is primarily attributed to price increases, driven by ongoing inflationary pressures, as well as higher fulfillment volumes and slight variations due to product and channel mix.

Gross Profit

First quarter gross profit of $60.3 million represented a decrease of $3.2 million from the first quarter of last year. The decrease was primarily driven by the $3.8 million decrease in net sales, discussed above, and partially offset by a corresponding decrease of $0.5 million in cost of goods sold.

Net Income

Net income was $28.7 million for the first quarter of fiscal 2025, which was a $2.6 million increase from the first quarter of last year. The increase was primarily driven by $2.6 million in emission credits that the Company sold in the first quarter of fiscal 2025, recorded in other income (expense), net, with no similar income in the first quarter of fiscal 2024.

Adjusted Net Income

Adjusted net income was $30.6 million, largely consistent with the $29.7 million from the same period last year.

Adjusted EBITDA

Adjusted EBITDA was $45.8 million, which was a decrease of $1.9 million compared with the first quarter of fiscal 2024. This decrease results primarily from the lower gross profit, partially offset by improvements in other income(expense), net, as described above..

Conference Call Details

Blue Bird will discuss its first quarter 2025 results in a conference call at 4:30 PM ET today. Participants may listen to the audio portion of the conference call either through a live audio webcast on the Company’s website or by telephone. The slide presentation and webcast can be accessed via the Investor Relations portion of Blue Bird’s website at www.blue-bird.com.

Webcast participants should log on and register at least 15 minutes prior to the start time on the Investor Relations homepage of Blue Bird’s website at http://investors.blue-bird.com. Click the link in the events box on the Investor Relations landing page.
Participants desiring audio only should dial 404-975-4839 or 833-470-1428. The access code is 393430.

A replay of the webcast will be available approximately two hours after the call concludes via the same link on Blue Bird’s website.

About Blue Bird Corporation

Blue Bird is recognized as a technology leader and innovator of school buses since its founding in 1927. Our dedicated team members design, engineer and manufacture school buses with a singular focus on safety, reliability, and durability. School buses carry the most precious cargo in the world – 25 million children twice a day – making them the most trusted mode of student transportation. The company is the proven leader in low- and zero-emission school buses with more than 20,000 propane, natural gas, and electric powered buses in operation today. Blue Bird is transforming the student transportation industry through cleaner energy solutions. For more information on Blue Bird’s complete product and service portfolio, visit www.blue-bird.com.

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Analysis on the series of wildfires that rocked the Los Angeles area, school bus manufacturing data, and OEM developments.

Scott Welle, author, consultant and upcoming STN EXPO Charlotte keynote speaker, discusses his background and passion for training others to “outperform the norm” in their personal lives as well as the line of work they are in.

Read more about business.

This episode is brought to you by Transfinder.

Stream, subscribe and download the School Transportation Nation podcast on Apple Podcasts, Deezer, Google Podcasts, iHeartRadio, RadioPublic, Spotify, Stitcher and YouTube.

The post (STN Podcast E242) On the Court, Field, Ice, or Bus: Sports Principles for Outperforming the Norm appeared first on School Transportation News.

Find the latest vehicle production data and budget reports, industry trends, and contact information for state, national and federal agencies, manufacturers, dealers, and suppliers.

Read the full 2025 Buyer’s Guide.

Data & Statistics
School Bus OEM Production Data
Industry Purchasing Trends
2025 School Bus Engine, Electric Drivetrain & Transmission Specifications

Organizations and Associations
State and Province Directory
National Associations
Federal Agencies

Bus OEM’s and Dealers

Components and Service Suppliers

Companies by Category
Company Listings

Publisher’s Commentary

The post Buyer’s Guide 2025 appeared first on School Transportation News.

Ahead of President Donald Trump returning to the Oval Office and his promise to “drill, baby, drill,” school districts nationwide indicated they weren’t completely sold on electric school buses.

That is one conclusion that could be made after school bus manufacturers reported only 26 more electric school buses were manufactured despite year three of the U.S. Environmental Protection Agency’s $5 billion Clean School Bus Program and a 145-percent increase in electric manufacturing the previous year.

It should be noted that school bus manufacturers have only so much current capacity at their factories for electric school buses despite recent new plants opening over the past year. However, one of those, Lion Electric’s plant in Joliet, Illinois, was closed at least temporarily at the end of 2024. At this report, it remained to be seen how long the struggling Canadian manufacturer would remain in business as it sought further extensions of credit lines as well as potential purchaser.

Previously, school bus OEMs have commented that they would each eventually need to achieve an annual output of at least 2,500 electric school buses, a figure widely considered to be necessary for for eventual market saturation. A bet made was that further EPA emissions regulations would phase out diesel.

But the political winds can change fast. While it remained to be seen what would happen to EPA’s Phase 3 GHG emissions regulations set to go into effect in 2027 under Trump, Daimler Truck North America in December announced a new $285 million capital investment into Detroit Diesel’s manufacturing campus in Michigan.

Diesel, indeed, continued to reign supreme as the fuel of choice, so shows the magazine’s annual survey of 10 school bus OEMs for the production cycle of Nov. 1, 2023, to Oct. 31, 2024, accounting for 22,889 school bus units manufactured. Gasoline came in second at 10,404 units. But 7,947 of those were Type A school buses with chassis provided by Ford or GM. Another 434 units not counted to that total were MFSABs.

Overall, the OEMs reported that school bus production decreased by over 2 percent during the 2023-2024 cycle, compared to the 17-plus percent increase in school bus output reported for 2022-2023. The slight dip in total numbers came in at 37,624 units, 2,928 of which were electric school buses.

Already the market share leader in propane, Blue Bird minimally benefited last year by competitors IC Bus and Thomas Built Buses no longer having an option to offer school districts and bus companies. Still, propane increased by 144 units to 1,958. Cummins announced last year it would not bring a propane version of its fuel agnostic engine to market, though it will offer gasoline starting next year. The survey data does not reflect any mass migration from one manufacturer to another in search of a propane option or to its gasoline relative.

Meanwhile, there was a significant jump in Type A production, as output spiked by 25 percent year-over year to 8,538 vehicles. One reason school districts embraced Type A over the past year could be the ongoing trend of finding a work-around to a lack of CDL school bus drivers. It could also reflect an easing of previous cutaway chassis shortages.

Overall, Type Cs continued to be the most specified school bus at 26,098 units, but that represented an over 10 percent decrease from 2022-2023 numbers. Type D increased 3,004 units from the previous figure of 2,601.

Editor’s Note:  Reprinted from the School Transportation News 2025 Buyer’s Guide.

Related: Update: Lion Electric Defaults on Credit Repayment, Says It is Avoiding Bankruptcy
Related: Electric School Bus Manufacturing Included in Nearly $2B Federal Energy Grant
Related: (STN Podcast E149) Don’t Discount Diesel: EV Nuances & School Bus Energy Choices

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MONTREAL — The Lion Electric Company (NYSE: LEV) (TSX: LEV) (“Lion” or the “Company”), a leading manufacturer of all-electric medium and heavy-duty urban vehicles, announced today that the Company and its subsidiaries have applied to the Superior Court of Quebec (Commercial Division) (the “Court”) for an initial order to seek protection from their creditors under the Companies’ Creditors Arrangement Act (“CCAA”). The Company and its subsidiaries also intend to seek recognition of the CCAA proceedings in the United States under Chapter 15 of the Bankruptcy Code.

In its application for an initial order, the Company seeks the approval of a formal sale and investment solicitation process (“SISP”) in order to provide interested parties with the opportunity to submit proposals with a view to enabling the Company and its senior lenders to determine the highest and best available transaction for the Company and its stakeholders.

The initial order application seeks, among other things, a stay of proceedings in favor of the Company and its subsidiaries, including a stay of creditor claims and exercise of contractual rights, and the authorization of an interim debtor-in-possession (DIP) financing to be provided by the lenders under the Company’s senior revolving credit agreement in order to fund the SISP and the Company’s operations during the restructuring process. Approval is also being sought for the appointment of Deloitte Restructuring Inc. as monitor to oversee the CCAA proceedings and report to the Court. While under CCAA protection, management of the Company will remain responsible for the day-to-day operations of the Company under the oversight of the monitor.

This announcement follows the press release issued by the Company on December 17, 2024 announcing the expiry of the covenant relief period under the Company’s senior revolving credit agreement and maturity of the Company’s loan agreement with Finalta Capital and Caisse de dépôt et placement du Quebec.

Trading in the common shares and other listed securities of the Company on the Toronto Stock Exchange (“TSX”) and the New York Stock Exchange (the “NYSE”) has been halted. The TSX has also put the Company under delisting review under its expedited review process. It is anticipated that trading in the Company’s listed securities will continue to be halted until completion of the review undertaken by the TSX and the NYSE regarding the suitability of the Company for listing on the TSX and the NYSE.

About Lion Electric

Lion Electric is an innovative manufacturer of zero-emission vehicles, including all electric school buses. Lion is a North American leader in electric transportation and designs, builds and assembles many of its vehicles’ components, including chassis, battery packs, truck cabins and bus bodies.

Always actively seeking new and reliable technologies, Lion vehicles have unique features that are specifically adapted to its users and their everyday needs. Lion believes that transitioning to all-electric vehicles will lead to major improvements in our society, environment and overall quality of life.

The post Lion Electric File Application for Credit Protection Under the CCAA appeared first on School Transportation News.

MACON, Ga. — Wilkes County Schools (WCS) has marked the historic milestone of becoming the first school district in Georgia to serve all of its 25 daily bus routes exclusively with zero- and ultra-low-emission school buses. WCS’ new fleet of electric and propane-powered buses eliminates regular diesel bus routes, significantly improving air quality for students and the surrounding community, while also significantly reducing operating costs.

Blue Bird Corporation (Nasdaq: BLBD), the leader in electric and low-emission school buses, delivered 5 electric and 12 propane-powered school buses to Wilkes County Schools. The company’s electric school buses generate zero emissions and can carry approximately 60 students up to 130 miles on a single charge.

WCS can considerably lower its operating expenses by replacing diesel with electric school buses due to reduced fuel and vehicle maintenance costs. School districts have reported paying a mere 19 cents per mile in energy costs for electric buses compared to fuel costs of up to 79 cents per mile for their diesel buses.

WCS will also rely on Blue Bird’s industry-leading propane buses for its student transportation needs. Blue Bird’s propane buses for the school district can carry approximately 60 students around 250 miles on a single tank of propane autogas. Propane school buses generate 96% fewer harmful emissions than their diesel counterparts.

In addition, propane-powered school buses help the school district to lower the total cost of ownership of its bus fleets by realizing fuel and maintenance cost savings of up to $3,700 per bus annually compared with diesel buses. WCS presently operates a fleet of 22 Blue Bird propane buses. Thus, the school district could save more than $1.2 million over the 15-year life of its vehicles.

“We are proud to be among the first school districts in the nation to launch a fleet of all electric and propane-powered school buses,” said Michelle Smith, superintendent of Wilkes County Schools. “Blue Bird’s zero- and ultra-low-emission school buses will help us to create a healthier environment for our students and our communities at-large while significantly lowering our operating costs. Together, we have transformed our ambitious vision of clean, sustainable student transportation into a reality.”

“We are delighted to supply Wilkes County Schools with our industry-leading, electric and propane-powered school buses,” said Albert Burleigh, vice president of North America bus sales at Blue Bird Corporation. “Moving forward, students on all 25 daily routes will travel exclusively on zero- and ultra-low-emission buses to and from school. We applaud Wilkes County Schools for putting student and community health first.”

The leading provider of school bus fleet electrification-as-a-service, Highland Electric Fleets, installed five new Tellus charging stations to support the district’s five electric school buses. These chargers allow WCS to utilize overnight and downtime charging, ensuring the buses are always ready to meet transportation needs.

“We’re thrilled to be one of the partners helping Wilkes County Schools transition to a fully clean school bus fleet, bringing lasting air quality to students and cost-saving benefits to the school district,” said Duncan McIntyre, CEO of Highland Electric Fleets. “By adding electric school buses and charging infrastructure, WCS is investing in healthier, more resilient communities, while ensuring that students have a safe, reliable ride to school every day.”

WCS received a $2,335,000 grant through the U.S. Environmental Protection Agency’s (EPA) highly effective Clean School Bus Rebate Program to purchase its Blue Bird electric and propane-powered school bus fleet. This program is part of the Bipartisan Infrastructure Law (BIL) which provides a total of $5 billion over five years for clean school bus transportation nationwide. The EPA has already awarded nearly $3 billion through the landmark bipartisan initiative. The program to date will enable more than 1,300 school districts nationwide to replace old diesel buses with nearly 9,000 electric and ultra-low emission vehicles.

Blue Bird is the only U.S.-owned and operated school bus manufacturer in the United States. The company remains the proven clean transportation leader with more than 2,000 electric-powered, zero-emission school buses in operation today.

In addition, Blue Bird is the only school bus manufacturer in the United States to offer propane-powered school buses. Today’s propane engine is 90% cleaner than the most stringent federal emission standard set by the EPA. New and even stricter emission standards will take effect in 2027. Blue Bird’s ultra-low emission, propane-powered school buses exceed those emission standards already today.

Wilkes County Schools purchased its advanced electric and propane-powered vehicles through Blue Bird’s authorized school bus dealer Yancey Bus Sales & Service in Austell, Ga.

About Blue Bird Corporation

Blue Bird (NASDAQ: BLBD) is recognized as a technology leader and innovator of school buses since its founding in 1927. Our dedicated team members design, engineer and manufacture school buses with a singular focus on safety, reliability, and durability. School buses carry the most precious cargo in the world – 25 million children twice a day – making them the most trusted mode of student transportation. The company is the proven leader in low- and zero-emission school buses with more than 20,000 propane, natural gas, and electric powered buses in operation today. Blue Bird is transforming the student transportation industry through cleaner energy solutions. For more information on Blue Bird’s complete product and service portfolio, visit www.blue-bird.com.

About Wilkes County Schools

Located in historic Washington, Georgia, Wilkes County Schools serves approximately 1,250 students within a diverse and inclusive rural community. Guided by the vision of “Excellence Without Exception,” the district is dedicated to transformative education, offering robust programs in STEM, fine arts, Career and Technical Education, Advanced Placement, and dual enrollment. With a commitment to critical thinking, lifelong learning, and educator development, Wilkes County Schools fosters a safe, innovative learning environment. Grounded in community collaboration and a tradition of continuous improvement, the district prepares students to excel in an ever-evolving, competitive global workforce. For more information, visit www.wilkes.k12.ga.us.

About Highland Electric Fleets

Highland Electric Fleets is the leading provider of electrification-as-a-service for school districts, governments, and fleet operators in North America. Founded in 2019, Highland offers a unique suite of products that make it simple and affordable to upgrade to electric fleets today. Active in 30 states and Canada, Highland is responsible for the first use of electric school buses in a commercial vehicle-to-grid (V2G) program and the largest electric school bus project in the United States to date. To learn more, visit www.highlandfleets.com.

The post Wilkes County Schools Leads Way as Georgia’s First District with All-Clean School Buses appeared first on School Transportation News.

The deadline passed for Lion Electric Company to repay loans needed to overcome hundreds of millions in debt, but the school bus manufacturer is not heading into bankruptcy, a company spokesperson said.

The statement made to School Transportation News on Tuesday came amid a Lion press release earlier in the day that highlighted use of the Companies Credit Arrangement Act (CCAA), a Canadian federal law dating back to 1933 that allows insolvent companies to avoid liquidation. This occurs through court-directed compromise or arrangement made by a debtor company and its secured creditors.

Lion on Wednesday formally applied for CCAA protection. It also said it will seek recognition of the CCAA process under chapter 15 of the U.S. bankruptcy code.

In the press release on Tuesday, Lion said it “is currently in discussions with its senior lenders to obtain additional funds pursuant to a new debtor-in-possession credit facility and expects to seek creditor protection” under the CCAA as it seeks to restructure its business and financial affairs. Lion added it pursues a formal sales and investment solicitation process for the company’s business or assets.

The Lion spokesperson referred to the CCAA proceedings as a “stable and structured environment” for various restructuring measures under a Revolving Credit Agreement with two lenders represented by the National Bank of Canada and a loan agreement with Finalta Capital Fund that expired on Monday. No timeline was given for when the CCAA agreements will be finalized.

On Dec. 1, Lion announced the latest of four amendments to the Revloving Credit Agreement and an extension of the Finalta Capital loan agreement, a halt to all production at its manufacturing plant in Joliet, Illinois, and the laying off an additional 400 workers on top of the 120 employees laid off in April. The company has trimmed its workforce from nearly 1,300 employees to about 300.

A separate SEC filing that same day announced the Nicolas Brunet resigned as president.
Four days later, Lion said it reached an agreement to sell its Quebec innovation center for $35 million U.S. The company noted in its third-quarter financial results total liabilities of $500 million and a net loss of nearly $75 million as of Sept. 30.

Related: Brunet Resigns as Lion Electric President Amid Company Battle to Stay Solvent
Related: Updated: Lion Electric Suspends Manufacturing Operations at Joliet Plant
Related: NYSE to Commence Delisting Proceedings with Respect to the Warrants of Lion Electric

The post Update: Lion Electric Defaults on Credit Repayment, Says It is Avoiding Bankruptcy appeared first on School Transportation News.

MONTREAL — The Lion Electric Company (NYSE: LEV) (TSX: LEV) (“Lion” or the “Company”), a leading manufacturer of all-electric medium and heavy-duty urban vehicles, announced today the expiry of the previously announced covenant relief period under its senior revolving credit agreement entered into with a syndicate of lenders represented by National Bank of Canada, as administrative agent and collateral agent, and including Bank of Montreal and Federation des Caisses Desjardins du Québec (the “Revolving Credit Agreement”), as well as the maturity of the Company’s loan agreement entered into with Finalta Capital Fund, L.P., as lender and administrative agent, and Caisse de dépôt et placement du Quebec (through one of its subsidiaries), as lender (the “Finalta CDPQ Loan Agreement”).

The company had previously announced on Dec. 1, 2024 amendments to the Revolving Credit Agreement and the Finalta CDPQ Loan Agreement in order to extend the covenant relief period and the maturity date of the Finalta CDPQ Loan Agreement to Dec. 16, 2024, which provided the company with additional time to continue to actively evaluate potential alternatives relating to a restructuring of its obligations, a sale of the business or certain of its assets, strategic investments and/or any other alternatives. As no such alternatives have materialized and no further amendments, concessions or waivers have been obtained, the expiry of the covenant relief period and re-introduction of the financial covenants previously applicable under the Revolving Credit Agreement as well as the maturity of the Finalta CDPQ Loan Agreement on Dec. 16, 2024 result in the company being in default pursuant to the terms of the Revolving Credit Agreement, the Finalta CDPQ Loan Agreement and other debt instruments providing for cross-default or cross acceleration provisions, and in the company’s lenders having the ability to exercise their rights and request immediate repayment of amounts borrowed by the company.

As a result of the foregoing, the company is currently in discussions with its senior lenders to obtain additional funds pursuant to a new debtor-in-possession credit facility and expects to seek creditor protection under the companies’ Creditors Arrangement Act in order to restructure its business and financial affairs and pursue a formal sales and investment solicitation process in respect of the company’s business or assets.

Trading in the common shares and other listed securities of the Company on the Toronto Stock Exchange (“TSX”) and the New York Stock Exchange (the “NYSE”) has been halted and it is anticipated that the trading thereof will continue to be halted until a review is undertaken by the TSX and the NYSE regarding the suitability of the Company for listing on the TSX and the NYSE.

About Lion Electric

Lion Electric is an innovative manufacturer of zero-emission vehicles, including all electric school buses. Lion is a North American leader in electric transportation and designs, builds and assembles many of its vehicles’ components, including chassis, battery packs, truck cabins and bus bodies.

Always actively seeking new and reliable technologies, Lion vehicles have unique features that are specifically adapted to its users and their everyday needs. Lion believes that transitioning to all-electric vehicles will lead to major improvements in our society, environment and overall quality of life.

The post Lion Electric Announces Expiry of Covenant Relief Period and Defaults Under Certain Conditions of Senior Debt Instruments appeared first on School Transportation News.

The latest personnel move related to the Lion Electric Company monetary issues is Nicolas Brunet, who the company announced is resigned as president 14 months after he was tapped for the position.

Lion made no formal announcement, with a note indicating Brunet was leaving the company immediately tucked away on the second to last page of an SEC filing dated Dec. 1. That same day, the company announced it was halting production at its Joliet, Illinois, factory and was laying over 400 workers.

Lion has until Dec. 16 to pay back four creditors unless it can secure additional investments or find a company to purchase it.

Brunet joined the company headquartered in Saint-Jerome, Quebec, in 2019 and was executive vice president and CFO before being named president on Sept. 28, 2023.

A company spokesperson declined to comment on Wednesday on Brunet’s departure but added that Marc Bedard remains chief executive officer. Bedard founded Lion Electric as Autobus Lion, or Lion Bus, in 2008 after previously serving as an executive for Type A school bus manufacturer Corbeil, which closed the previous year.

Lion’s first school bus was the Lion 360 in 2011, a diesel Type C model developed in partnership with Spartan Chassis. The company transitioned to only manufacturing electric school buses and rebranded itself as Lion Electric in 2017. Two years later it began manufacturing electric trucks.

Related: Low-income Areas Need Electric School Buses the Most, WRI Analysis Indicates
Related: WATCH: STN EXPO Reno Live Stream – The Scalability of Electric School Buses
Related: Dignitaries Highlight Lion Electric’s Joliet Plant Opening Ceremony

The post Brunet Resigns as Lion Electric President Amid Company Battle to Stay Solvent appeared first on School Transportation News.

Ryan and Tony analyze headlines including Lion Electric’s reduction of electric school bus manufacturing, technology provider Zonar’s acquisition by GPS Trackit, and what such developments mean for the industry.

T.J. Reed, the new president and CEO of Thomas Built Buses, joins us to discuss his vision for the company and exciting future innovations.

Join us at STN EXPO Charlotte for an exclusive behind-the-scenes tour of the Thomas Built Buses C2 Plant in High Point, N.C. Learn more at stnexpo.com/east.

Read more about leadership.

This episode is brought to you by Transfinder.

Conversation with Thomas Built Buses.

Message from Zonar.

Stream, subscribe and download the School Transportation Nation podcast on Apple Podcasts, Deezer, Google Podcasts, iHeartRadio, RadioPublic, Spotify, Stitcher and YouTube.

The post (STN Podcast E238) Time Will Tell: Shakeups in the School Bus Business World (+ Thomas Built Buses CEO Interview) appeared first on School Transportation News.

MONTREAL — The Lion Electric Company (NYSE: LEV) (TSX: LEV) (“Lion” or the “Company”), a leading manufacturer of all-electric medium and heavy-duty urban vehicles, announced today that it has reached a definitive agreement with Aéroport de Montreal to sell its innovation center facility located in Mirabel, Québec, for a purchase price of C$50,000,000, subject to customary purchase price adjustments and closing conditions.

All of the net proceeds from the transaction are intended to be used towards the partial repayment of the Company’s senior secured non-convertible debentures issued in July 2023, holders of which currently benefit from a first ranking hypothec over the immovable/real rights related to the innovation center facility. As a result, while the transaction is expected to reduce the Company’s long-term indebtedness, it will not impact the Company’s short term liquidity and cash position.

Closing of the transaction is expected to occur before the end of 2024, subject to the satisfaction of customary closing conditions.

About Lion Electric

Lion Electric is an innovative manufacturer of zero-emission vehicles, including all electric school buses. Lion is a North American leader in electric transportation and designs, builds and assembles many of its vehicles’ components, including chassis, battery packs, truck cabins and bus bodies.

Always actively seeking new and reliable technologies, Lion vehicles have unique features that are specifically adapted to its users and their everyday needs. Lion believes that transitioning to all-electric vehicles will lead to major improvements in our society, environment and overall quality of life.

The post Lion Electric Reaches Definitive Agreement in Respect of the Sale of Innovation Center Located in Mirabel, Quebec appeared first on School Transportation News.

As Lion Electric attempts to stay afloat amid hemorrhaging cash and rising debt, the company announced a Quebec innovation center is being sold amid the latest workforce reduction that halted production at an Illinois electric vehicle factory that opened not quite a year and a half ago.

On Sunday, Lion announced the latest amendments to its senior revolving credit agreement, the fourth such move this year, extending the maturity agreement with  lenders from Nov. 30 to Dec. 16. Lion said this will allow the company to maintain minimum liquidity needs for continued operation.

“Such additional liquidity will also provide the company with additional time to continue to actively evaluate potential alternatives relating to a restructuring of its obligations, a sale of the business or certain of its assets, strategic investments and/or any other alternatives, including seeking creditor protection … There can be no assurance that the Company will be successful in pursuing and implementing any such alternatives, nor any assurance as to the outcome or timing of any such alternatives,” according to a press release.

Lion also announced it was temporarily laying off 400 additional employees in both the U.S. and Canada. The company laid off 520 workers earlier this year. The latest workforce reduction suspends all production at the Joliet, Illinois, facility, which opened in July 2023 to much fanfare.

The company added that it has approximately 300 employees remaining that will focus on bus manufacturing, sales, service, delivery and maintenance.

On Thursday, Lion said it reached a definitive agreement to sell its innovation center in Mirabel, Quebec to Aéroport de Montreal for $50 million Canadian, about $35.65 million.

“As a result, while the transaction is expected to reduce [Lion’s] long-term indebtedness, it will not impact the company’s short-term liquidity and cash position,” the statement read.

On Nov. 30, the New York Stock Exchange began delisting Lion warrants citing “abnormally low selling price” levels. Since September, company revenue is down nearly 62 percent, with net income down 71 percent.

Lion was the first all-electric school bus manufacturer to reach market in 2017. It has over 2,200 total electric vehicles including trucks on the road.

Related: Low-income Areas Need Electric School Buses the Most, WRI Analysis Indicates
Related: Updated: Rising Insurance? Additional Balancing Act Needed Amid Electric School Bus Push
Related: Brooklyn to Receive a Charge From Electric School Bus Batteries With New Vehicle-To-Everything Smart Energy Hub Built By First Student And Con Edison
Related: School Bus Drivers Discuss Real-Life Experiences Driving Electric Buses

The post Updated: Lion Electric Suspends Manufacturing Operations at Joliet Plant appeared first on School Transportation News.