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Safety by Choice: Why School Districts Should Embrace OSHA Standards

By: Ryan Gray

RENO, Nev. — School transportation departments may not be legally required to comply with Occupational Safety and Health Administration (OSHA) standards but ignoring them is a risk few districts can afford to take, explaiend school transportation safety expert Jeff Cassell.

Speaking Monday at STN EXPO West, Cassell urged transportation leaders to voluntarily adopt OSHA safety practices for maintenance facilities, technicians and even drivers, arguing that the true measure of safety is not regulatory compliance but systematically removing risk before it leads to injury, litigation or loss of life.

“The loss that costs the least is the one that was prevented,” Cassell told conference attendees.

For school district transportation departments facing staffing shortages, aging facilities and evolving vehicle technology, Cassell said implementing OSHA-based procedures is one of the most effective ways to reduce operational risk while protecting employees and students.

Drawing on his experience as former vice president and corporate risk manager for Laidlaw, where he oversaw insurance, claims and safety programs across roughly 480 locations in North America, Cassell recounted how a mechanic’s death beneath a collapsing school bus exposed widespread deficiencies in shop safety.

Following the fatality, OSHA inspections resulted in significant fines, but Cassell said the larger lesson was that many maintenance facilities simply lacked consistent safety procedures.

“We asked who was OSHA compliant, and at least half argued it didn’t apply because they were exempt,” he said. “Legally, many school districts may be exempt. That doesn’t mean it’s the right way to operate.”

Unlike private school bus contractors and other businesses, government-operated transportation departments generally are not subject to federal OSHA enforcement, though some states have their own workplace safety requirements. Cassell emphasized that districts should view OSHA not as a regulatory burden but as a proven framework for preventing injuries.

The Definition of Safety

Central to his presentation was a simple definition that shaped the remainder of the session.

“Safety means freedom from risk,” he said. “If you reduce risk, you’re safer. If you remove risk, you’re safe.”

That philosophy shifts attention away from simply reacting to accidents and toward identifying the conditions that create them.

Cassell argued that risk typically stems from two sources: Unsafe equipment and unsafe behaviors.

Faulty jacks, damaged lifting equipment, unsecured ladders, worn electrical cords and improperly stored chemicals all create unnecessary hazards, he said. But he estimated that most workplace risk results from what he called “conscious and deliberate unsafe behaviors,” including skipping procedures to save time, working beneath unsupported vehicles, failing to use spotters when backing buses, or ignoring lockout/tagout requirements.

“The rewards for taking risks are minimal and short-term,” he said. “The consequences can be permanent and catastrophic.”

Throughout the presentation, Cassell reinforced his message with real-world incidents, including mechanics killed beneath buses, propane explosions that severely burned employees, tire explosions that permanently disabled technicians, and injuries caused by high-pressure grease equipment.

He said each case, including one that occurred earlier this month in Pennsylvania when a bus rolled over a mechanic reportedly working on the brake line, shares a common thread: Established safety procedures either were absent or ignored.

Additionally, maintenance shops remain among the highest-risk environments in pupil transportation.

Rather than focusing on blame after an incident, Cassell encouraged transportation leaders to build systems that prevent errors before they occur.

That includes documented policies, annual refresher training, leadership accountability and regular facility inspections covering everything from housekeeping and fire prevention to hazardous materials, electrical systems, personal protective equipment and emergency response planning.


Related: School Bus Maintenance Process Recommendations Influenced by Technology
Related: Safety in Sight
Related: Workplace Culture Intentionally Built by Transportation Leaders Builds Stronger Teams


OSHA
Photo of a slide in Jeff Cassell’s July 13, 2026 presentation at STN EXPO West on the importance of following OSHA regulations to increase safety in school bus maintenance facilities.

Cassell outlined 26 OSHA subject areas applicable to maintenance personnel and three additional topics for drivers. He said the material can be effectively delivered through approximately four hours of annual training broken into manageable sessions.

Equally important, he added, is documenting that training.

“If something goes wrong, you can show you made the best effort to stop it happening in the first place,” Cassell said.

Leadership ultimately determines whether safety becomes part of an organization’s culture, he added.

“If it matters to the boss, it matters to you,” Cassell said, encouraging managers to establish clear expectations, enforce policies consistently and never allow unsafe shortcuts simply because operations are busy.

For transportation departments balancing budget pressures and operational demands, Cassell acknowledged that implementing comprehensive safety programs requires commitment. But he argued the investment is small compared with the financial and human costs of workplace injuries.

Whether OSHA enforcement applies or not, he concluded, the goal should remain the same.

“I’m a great believer in it,” Cassell said. “Whether it’s the law or not the law, you should be doing it.”

Written with the assistance of AI from a session transcript.

The post Safety by Choice: Why School Districts Should Embrace OSHA Standards appeared first on School Transportation News.

How to Turn School Bus Maintenance into an Operational Advantage

By: STN

Reactive maintenance programs leave K-12 fleets susceptible to breakdowns, compliance gaps and rising costs. This guide gives student transportation directors a framework for shifting from costly “break-fix” repairs to a predictive, data-driven strategy that helps extend bus lifespans, reduce total cost of ownership and make every student journey safer.

Inside, you’ll learn:

  • Why traditional maintenance falls short: Discover how aging fleets and untracked driver behaviors can create maintenance and compliance risks.
  • How to progress from reactive to predictive: Understand the three stages of maintenance maturity and how to reach the predictive phase.
  • What telematics unlocks for your operation: Move past data silos with a solution that brings rich diagnostic data, digital DVIRs, driver behavior monitoring and predictive intelligence together.
  • Five steps to smarter maintenance: From benchmarking KPIs to automating key maintenance processes, turn your service program into a forward-thinking, data-driven one.
  • Download this guide if you’re ready to leave the chaos of reactive service behind and create safer, more efficient student journeys.

Fill out the form below and then check your email to access the guide.

The post How to Turn School Bus Maintenance into an Operational Advantage appeared first on School Transportation News.

UPDATED: National School Bus Inspection Training Returns to STN EXPO East

The annual school bus inspection training that goes above and beyond state and federal Department of Transportation requirements brings back OEM training and looks to add post-crash inspection criteria in addition to hands-on detection of defects.

Developed by school bus maintenance and inspection expert Marshall Casey for the South Carolina Department of Education, the in-depth training at STN EXPO East starts with classroom instruction on Friday, March 27. The eight-hour training will also include a written exam on the National School Bus Training manual.

On Saturday, participants attend a morning maintenance software session sponsored by Transfinder. They will then be transported to a local school district in Charlotte, North Carolina for the hands-on training which includes an overview of high-voltage school bus electrification followed by instruction on finding real defects on real school buses. Class attendees will learn how to avoid costly repairs with early detection, which also leads to less vehicle downtime and a more efficient school bus maintenance schedule in the garage.

This year, inspection training participants will also participate in a competition. They will be split into three groups to identify defects hidden on three school buses. The fastest group with the most identified defects wins prizes provided by the South Carolina Department of Education. 

Afterward, representatives of Blue Bird, IC Bus, RIDE and Thomas Built Buses will provide one-hour overview training on aspects of inspecting various components on their school buses. Topics include inspection of a propane-autogas system, inspection of a wheelchair lift, an introduction to CEEA+architecture covering system layout, XMC inputs and outputs, CAN communication, power and ground distribution and more. 

Meanwhile, the inspection training is designed based on best practices from the South Carolina Department of Education, which operates the only state-owned and operated fleet in the country. The department’s maintenance team, which serves as the hands-on inspection and classroom instructors at STN EXPO East, was recognized as one of the nation’s top 10 Garage Stars last August by School Transportation News. Participants of the training will be learning directly from some of these recognized student transportation professionals.

School bus inspection training class size is limited to 50 participants to ensure the instructors will be able to provide a thorough training experience for everyone registered. Separate registration and fee are required to attend.

Save $100 on conference registration by registering before Feb. 14. Find the full conference agenda, list of unique trainings and experiences, exhibitor lists, and hotel information at stnexpo.com/east.


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Related: WATCH: STN EXPO East Keynote Speaker to Outline Strategies for Creating Impactful Culture

The post UPDATED: National School Bus Inspection Training Returns to STN EXPO East appeared first on School Transportation News.

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