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Be Careful Where You Park Your EV, Hyundai Tells 10 Owners

  • Hyundai is recalling a number of 2025 Ioniq 5 EVs in America due to a fire risk.
  • The crossovers might have a loose connection that could cause a short circuit.
  • Only 10 examples of the EV are believed to need their bus bar bolts tightened.

Electric vehicles don’t drive around with half a bathtub worth of flammable liquid slung beneath the rear seat, but it seems they’re even more likely to present a fire risk. The latest automaker to issue a fire-related recall is Hyundai, which is telling some of its EV owners not to park near other cars or buildings until they’ve had some important repair work done to their cars.

Also: Hyundai’s Fastest Electric Sedan Can Drift And Snarl Like A Gas Car While Hitting 62 In 3.2

The advice – which is easier said than done for people who live anywhere near civilization – applies only to a small number of owners of MY25 Ioniq 5s. Hyundai estimates 10 of the EVs are equipped with batteries whose bus bars weren’t correctly tightened, leading to a risk of a short circuit which could in turn cause a fire.

What Went Wrong

A busbar is a metal strip, usually made from copper or aluminum, that connects the individual cells that make up a battery pack. A neat description from Ennvoi says the battery is the heart of an EV and the busbars are the blood vessels that send electrical current through the car’s various systems.

Hyundai believes a torque tool controller belonging to the Battery System Assembly (BSA) supplier failed, resulting in some bus bars being insufficiently tightened. The error was discovered a routine inspection of battery packs and an audit revealed some of those dodgy batteries has already made their way into delivered cars.

 Be Careful Where You Park Your EV, Hyundai Tells 10 Owners
Hyundai

Although no accidents or fires have yet been reported, Hyundai cautions that over time the bus bar retaining bolts could work loose and cause an electrical arcing inside the battery pack. It could also trigger a voltage sensing error that would send the EV into limp mode.

What Affected Owners Should Do

Those 10 rogue Ioniq 5s will need to head back to a dealership to have their bus bar bolts tightened. Hyundai says owners can continue driving until they get the fix, but recommends they think carefully about where they park between now and when they get the all-clear.

 Be Careful Where You Park Your EV, Hyundai Tells 10 Owners
Hyundai

Two Recalls Have Failed To Fix This Polestar Issue

  • The NHTSA has started to receive complaints from owners about ineffective software updates.
  • Polestar has recalled the 2 twice over the past 12 months due to rear-view camera issues.
  • The electric automaker has acknowledged that its recall has failed to resolve the fault.

As Carscoops recently revealed, 181 recalls were issued in the United States for rear-view camera problems, and it seems as though a new car is impacted by such a problem every other week. Earlier this year, Polestar issued two camera-related recalls of its own and as it turns out, one of the campaigns may not have actually fixed the fault.

According to a recall query opened by the NHTSA’s Office of Defects Investigation, Polestar first recalled 2021-2024 Polestar 2 models last year for rear-view cameras that may not engage when reverse is selected. Polestar’s fix was a software update in the infotainment display to free up enough memory for the camera’s image to be displayed.

Read: Brand That Thinks We Don’t Need Rear Windows Is Now Drowning In Reversing Camera Issues

However, the company’s solution wasn’t effective, and in April this year, it issued another recall for the Polestar 2, impacting a total of 27,816 vehicles. In this case, Polestar said a software update would ensure a high-speed signal connection between the Parking Assist Camera and infotainment display would always be maintained, rather than toggling on and off by request.

 Two Recalls Have Failed To Fix This Polestar Issue

It seems that this second update wasn’t enough to address the issue. The NHTSA says that on June 21, it started to receive complaints from owners whose vehicles have been updated as part of the latest recall, but continue to experience rear-view camera issues. In July, the ODI spoke with Polestar, who confirmed that the over-the-air software remedy indeed failed to correct the issue.

The 2 isn’t the only Polestar model impacted by rear-view camera troubles. In May, the carmaker announced that the 2025 Polestar 3 is also facing similar issues and doesn’t display the camera image when the SUV is placed in reverse. At the time, the company did not specify if the 3’s fault was caused by the same issues as the 2, but said it would develop an over-the-air update to remedy it.

 Two Recalls Have Failed To Fix This Polestar Issue

Leftover Tape Could Cause Polestar Glass Roofs To Fly Off

  • 19 Polestar 3 owners are subject to a new recall for their panoramic glass roofs.
  • In each case, the roof could detach due to a rework during the production process.
  • The automaker will replace the glass roof on all electric cars as part of the recall.

Before they even reached customers, a small batch of Polestar 3s had to go back to the shop — again. Nineteen vehicles that were already reworked during production are now being recalled due to an issue introduced during that very process. The problem at hand isn’t a tiny one either.

The panoramic glass roof on these SUVs could detach while driving, which would be an alarming sight for anyone on the road behind them.

Read: Polestar 4 Pricing Is Out And So Is The Rear Window

According to Polestar, the 3s in question needed a paint rework during production. During that process, technicians used masking tape, and the automaker is worried that it wasn’t removed correctly. In cases where some is left behind, the glass and body structure might not adhere properly. Ironic in this case that additional tape might make two things not stick so well.

What to Watch For

That all said, Polestar does provide some insight for owners who might wonder if they own one of the affected cars. Beyond simply searching for their VIN through the NHTSA or their local dealer, owners can look for warning signs. These include water leaking into the cabin, an unsuspected increase in cabin noise, and errors with various electrical systems.

 Leftover Tape Could Cause Polestar Glass Roofs To Fly Off

Oh, and there’s one more thing. Polestar points out that it’s possible that the roof could “separate from the vehicle.” Notably, it adds that this is an unlikely possibility and that it would probably include high speeds, a bumpy road, and somewhat dramatic acceleration or deceleration. All and all, it seems like this is a relatively small issue and one that very few owners will have to deal with.

Next Steps for Owners

Those affected can expect Polestar to remove any masking tape around the panoramic roof and replace the roof itself. Polestar 3 owners with a build date after December 3, 2024, don’t have to worry about this, as the manufacturer has mended the issue after that. The automaker will send out owner notification letters no later than August 18.

 Leftover Tape Could Cause Polestar Glass Roofs To Fly Off

BMW Recalls Thousands Of EVs That Can Lose Power While Driving

  • BMW is recalling more than 70,000 electric vehicles that can lose drive power.
  • A number of models are impacted including the i4, i5, i7, and iX from 2022 to 2024.
  • The recall is being blamed on a software issue that can trigger a fail-safe shutdown.

BMW is recalling 70,852 EVs because their electric drive motor software may shut down the high-voltage system. This can result in a loss of drive power, which increases the risk of a crash.

An assortment of models are impacted including the 2022-2025 i4, 2022-2024 iX, and 2023-2024 i7. BMW is also recalling 4,674 i5s from the 2024 model year.

More: BMW Introduces New i4 M60 With 593 HP

According to the safety recall report, the electric drive motor software may “erroneously detect a double-isolation condition.” If this occurs, the high-voltage system will shut down for approximately 15-20 seconds following a warning message. This will effectively leave drivers coasting, but the government noted the steering and braking system will continue to operate.

BMW began investigating the issue in 2021 and initially believed debris could have gotten into electric motors and affected their performance. However, there was a “very low number of claims” at the time and this made it hard to pinpoint the problem.

 BMW Recalls Thousands Of EVs That Can Lose Power While Driving

Despite the difficulties, the automaker spent years looking into the issue and eventually focused on the possibility of a loss of propulsion due to detection of a double-isolation condition. This analysis suggested the “vehicle software could not determine, whether a detected double-isolation condition was, in fact, a true double-isolation condition, which warranted a high-voltage system shutdown or, was, in fact, only a single-isolation condition.” This is important as a double-isolation condition triggers a shutdown of the high-voltage system as part of a fail-safe measure to prevent an electric shock or a “thermal risk.”

BMW believes they have received approximately 43 warranty claims related to the issue, which resulted in loss of propulsion at speeds greater than 20 mph (32 km/h). Thankfully, the company isn’t aware of any accidents or injuries related to the problem.

To address the issue, BMW will install new electric drive motor software as part of an over-the-air update. Customers can also have this installed at dealerships and owner notifications are slated to go out on August 5.

 BMW Recalls Thousands Of EVs That Can Lose Power While Driving

Tesla Admits A Flaw In Some Of Its New Cars Could Pose A Safety Risk

  • Certain Tesla models may have seat fasteners that are not correctly torqued.
  • The company became aware of the issue after a customer complaint in May.

Tesla is no stranger to recalls in the United States, but more often than not, its vehicles can be fixed with a simple over-the-air software update. However, that’s not the case with their latest recall, which will require owners to return their cars to a store or service center to be fixed. Making things worse for Tesla is the fact that the recall is for the brand-new 2026 Model Y and Model 3.

A safety report reveals that one or more fasteners joining the seat back to the seat base may not have been torqued correctly during assembly. Owners of vehicles with the defect may now have a loose or rattling seat. Unsurprisingly, the NHTSA and Tesla have determined this poses a safety risk in the event of a crash, prompting a recall.

Read: Tesla Starts 2025 With Recall For 240,000 EVs, Some May Need New Computers

Fortunately for Tesla, the recall only impacts 48 vehicles in the United States, of which just 2.1% are estimated to contain the defect. Cars being recalled include 30 Tesla Model Ys built between April 3, 2025, and May 7, 2025, as well as 18 Model 3s manufactured from Apr 3, 2025, to April 16, 2025.

The NHTSA recall reveals the fault could affect either the driver or front passenger seat, or both. Tesla became aware of an issue on May 12 after it received a customer complaint. It was quickly determined that 2 of the 4 fasteners used to secure the seat back to the seat bottom on the driver’s seat were completely missing.

 Tesla Admits A Flaw In Some Of Its New Cars Could Pose A Safety Risk

Tesla claims to have pinpointed the root cause of the issue. It states that on April 2, 2025, a production change at the factory made it possible to manually advance the seat assembly from the backup manual assembly station without the system having to verify that the fasteners were present or torqued correctly.

Owners impacted by the recall will be notified on August 16. Dealers have been instructed to inspect the seat assemblies and, if necessary, replace any missing or incorrectly tightened fasteners.

 Tesla Admits A Flaw In Some Of Its New Cars Could Pose A Safety Risk

Ford Pulls Mustang Mach-E From Sale Over Dangerous Door Lock Flaw

  • Ford has temporarily pulled its Mach-E crossover from sale over a problem with its door locks.
  • Older models are also being recalled to prevent the doors getting stuck if the 12-volt battery fails.
  • Ford is currently fighting a class-action suit whose plaintiffs want a physical key-hole on Mach-Es.

Owners primed to collect their brand-new Mustang Mach-Es have been turned away by dealers after Ford issued a stop-sale notice due to the crossover’s defective door lock software, which can lead to entrapment. Existing cars will soon be hit with a recall to remedy the same issue.

It’s the Software, Not the Lock Mechanism

The problem isn’t the locks themselves, but the software that tells them how to operate. As some Mach-E owners have discovered, should the 12-volt battery run out of juice, the door locks will retain their last position, whether that’s locked or unlocked, potentially leaving a driver unable to access the car’s interior.

Also: New Lawsuit Might Force Ford To Change Mustang Mach-E Door Handles

And although most people caught on the inside of the car when the power dies would be able to operate the mechanical door release handle, not everyone can. Babies and young children strapped in child seats would be stuck, and with summer coming, that’s not just inconvenient, but downright dangerous. It reportedly already happened to at least one family.

Fix Coming Soon, But Not Over-the-Air

Ford is working on a software fix to be rolled out in Q3, which is only a few weeks away. However, until that arrives, dealers are not allowed to sell or even demonstrate new examples of the EV to prospective buyers, as multiple posters on the Mach-E forum learned this week.

When the update does become available current owners will be invited to get the same fix. Unfortunately for time-strapped drivers, it won’t be an over-air job, and will require a trip to a dealer where technicians will update both the powertrain control module and secondary on-board diagnostic control module.

 Ford Pulls Mustang Mach-E From Sale Over Dangerous Door Lock Flaw

But a software update is unlikely to satisfy the plaintiffs in a California class action lawsuit who argue that the automaker should have fitted the Mach-E with a traditional keyhole to allow easy access in power-off emergencies.

Instead, anyone trying to retrieve something from the inside of their electric Mustang currently has to access the battery through a special service hatch and charge the battery. Or just hurl a brick through the window, depending on how desperate they are.

According to an email that Ford sent to dealers this week, 196,911 Mustang Mach-Es are affected in the United States, which is a sizable chunk of vehicles. We reached out to Ford for a comment, and the company confirmed all the above, adding that it is “not aware of any reports of accidents or injuries related to this condition.”

Is It Time for a Keyhole in All Cars?

Ford says it’s working on a fix, but for now, the lack of a keyhole is making a lot of people wonder: Should modern cars have one? Sure, it might seem old-fashioned, but in an age when digital systems control almost everything in our cars, a manual backup could make a lot of sense. What do you think? Should a keyhole be mandatory in all cars? Leave a comment and let us know your thoughts.

 Ford Pulls Mustang Mach-E From Sale Over Dangerous Door Lock Flaw
Ford

Dodge’s Electric Charger Is Too Quiet For Its Own Good

  • Dodge is recalling thousands of Daytona EVs that don’t emit pedestrian warning sounds.
  • Incomplete software uploads can prevent exterior warnings, raising the risk of a collision.
  • Chrysler is also recalling 140 minivans that may have a faulty rearview camera system.

The Dodge Charger Daytona traded a roaring Hemi V8 for an electric powertrain that sparked backlash from fans. The results haven’t been pretty as some models are being discounted by more than $20,000.

Slow sales aren’t the only issue as Dodge is recalling 8,390 Charger Daytonas from the 2024 and 2025 model year. They’re too quiet for their own good as missing software can prevent the amplifier from emitting pedestrian warning sounds. This means it runs afoul of rules designed specifically for hybrid and electric vehicles, which can travel silently at low speeds.

More: It’s Official, Dodge Is Killing The Electric Charger Daytona R/T

Dodge estimates that 3% of the recalled units may have experienced an “incomplete software upload.” FCA US began investigating the issue in April of this year and the fix is relatively straight forward as dealers will update the amplifier software, if needed. Owner notifications are slated to be mailed out on July 10 and repairs will be free of charge.

 Dodge’s Electric Charger Is Too Quiet For Its Own Good

Chrysler Pacifica and Voyager Recalled Over Camera Issue

In other news, Stellantis is recalling 140 Chrysler Pacifica and Voyager minivans from the 2023 model year. They have a “manufacturing error,” which can prevent a rearview camera image from being displayed.

Delving into the safety recall report reveals the issue is related to a “solder void between the circuit board and an image signal processing chip.” 2.9% of the recalled vehicles are believed to have the problem and dealers will inspect and replace the rearview camera as needed. Like in the Charger Daytona recall, notification letters are slated to go out on July 10th.

 Dodge’s Electric Charger Is Too Quiet For Its Own Good

Rivian Recalls Thousands Of Cars For A BMW Feature No One Asked For

  • Rivian recalled 28,000 R1T and R1S EVs due to faulty front turn signals.
  • The faulty turn signals fail to illuminate, creating a potential safety risk.
  • The company isn’t aware of any accidents or injuries caused by the issue.

The owners of 2025 Rivian R1T and R1S models in the US may start being confused with BMW drivers after it was revealed that some of the brand’s EVs may have faulty turn signals. This problem has forced the automaker to issue a recall in the United States for almost 28,000 vehicles.

According to Rivian, the issue lies in one or both of the front turn signals failing to light up or flash as they should, which, unsurprisingly, isn’t exactly up to Federal Motor Vehicle Safety Standards. The culprit? Turn signals sourced from Myotek in Farmington Hills, Michigan, which may have been improperly manufactured.

Read: VW’s Future EVs Might Run On A Platform It Didn’t Even Build

It’s unclear what may have been done wrong during the manufacturing of the turn signals, but they could suffer some kind of “internal failure.” If one or both of the turn signals stop working, a message will be displayed on the instrument cluster. The remaining turn signals will also start blinking twice as fast as they should, and the turn signal sound will accelerate.

A total of 27,882 vehicles are involved in the recall. These consist of R1S models manufactured between April 29, 2024, and May 13, 2025, as well as R1Ts that were built from July 10, 2024, to May 13, 2025. Rivian says it stopped using the suspect front turn signals on May 13.

 Rivian Recalls Thousands Of Cars For A BMW Feature No One Asked For

An investigation into the problem was initiated in February before Rivian decided a recall was necessary at the start of June. It isn’t aware of any accident or injuries caused by the fault, but it could prove to be a nuisance for both owners and other motorists.

Owners will be notified of the recall starting July 25, and dealerships will inspect the affected vehicles, replacing the turn signals if needed.

It’s the sort of issue that’s unlikely to cause major headaches, but one that’s definitely irritating enough to warrant a fix. Let’s just hope it doesn’t turn into a flash of trouble.

 Rivian Recalls Thousands Of Cars For A BMW Feature No One Asked For
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