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Tesla Found Out You Can’t Hold A Truck Together With Glue

  • Tesla will attach the Cybertruck’s light bar using bolts instead of adhesive.
  • Over 6,000 Cybertrucks were recalled due to light bars detaching on the road.
  • Owners will be notified by December 26, with repairs expected in early 2026.

Sometimes, the fix really is the obvious one, especially when the original solution involved little more than strong glue and wishful thinking. Tesla has outlined how it intends to keep the Cybertruck’s optional off-road lightbar from slipping away.

Instead of relying on adhesive, which has not aged well in practice, the company now plans to fasten the light bar to the roof with actual bolts.

Read: Cybertruck’s Light Bar Has Joined The Long List Of Things Falling Off Teslas

Last month, Tesla announced that it was recalling 6,197 Cybertrucks because the optional LED light bar was being held on solely with strong adhesive.

Not surprisingly, several light bars failed to stay attached, separating from vehicles while driving. The issue stemmed from problems with the adhesive primers used during installation. So far, Tesla has logged 619 warranty claims related to the light bar coming loose.

Bolts Sure Are Better Than Adhesive

 Tesla Found Out You Can’t Hold A Truck Together With Glue

Well, at least now Tesla has come up with a solution that should, in practice, work. The company has developed a new steel bracket that affixes to both sides of the light bar.

The bracket then slides between the stainless steel window frames of the Cybertruck and includes a small attachment that is bolted directly into the vehicle’s roof.

Also: Tesla Recalls Every Single Cybertruck After Glued Stainless Steel Trims Fall Off

Although Tesla has now developed the fix, it’s not yet ready to start repairing customer cars. According to the original recall bulletin, owners won’t be formally notified until December 26. That means service center appointments likely won’t begin until early 2026.

 Tesla Found Out You Can’t Hold A Truck Together With Glue

So, if you own a Cybertruck with the light bar held on exclusively with adhesive, it might be wise to limit your drive. Or, if you must drive it before you’re able to book in an appointment at your local Tesla service center, it wouldn’t be a bad idea to get some duct tape to try and better secure the light bar, if only temporarily.

A Long-Standing Issue

The off-road light bar has been a sore point for owners ever since the Cybertruck arrived in late 2023. Owners who paid extra for the Foundation Series version of the electric pickup were supposed to receive the light bar as standard, yet most trucks showed up without it because Tesla was still finalizing the accessory.

By August, the delay had worn thin enough that one owner took the matter to court and sued Tesla in California.

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Cybertruck’s Light Bar Has Joined The Long List Of Things Falling Off Teslas

  • 6,197 Cybertrucks recalled over faulty adhesive causing light bars to detach.
  • 619 warranty claims filed so far, with no reported injuries or crashes.
  • Tesla will replace or retrofit parts using secure mechanical attachments

Structural adhesive is incredibly powerful, but using it correctly requires very specific steps. When those steps aren’t followed, the adhesive can turn out to be practically useless, as Cybertruck owners are finding out the hard way.

In fact, as of this writing, Tesla knows of at least 600 of them who have had their glued-on light bar come loose. As a result, it is recalling almost 6,200 trucks.

More: Tesla Just Realized Its Cybertruck Might Be Blinding Other Drivers

According to a new filing with the NHTSA, the optional LED light bar affixed to some Cybertrucks could be problematic.

We’ve covered how technicians install these things in the past, and it’s not with nuts, bolts, or screws, but an adhesive that requires a primer to go on before the light bar. If this job gets done wrong, the light bar could fly off in traffic.

Over 600 Warranty Claims

Tesla told regulators that it knows of 619 warranty claims surrounding this issue. It also knows of one field report where this primer and adhesive situation might be to blame. Thankfully, as far as it knows, it hasn’t led to any accidents or injuries.

The automaker says it comes down to technicians inadvertently swapping between two adhesive primers, BetaSeal and BetaPrime, during installation. Despite multiple service bulletins and manual updates, the mix-ups kept happening.

 Cybertruck’s Light Bar Has Joined The Long List Of Things Falling Off Teslas

The remedy sounds as if Tesla is going to keep things simple. Service centers will inspect the light bar and either retrofit or replace it with one secured by a “positive mechanical attachment” along with adhesive tape.

Based on that, it sounds like they’re going back to real nuts and bolts to help ensure this won’t be a problem again. We couldn’t find any diagrams of the remedy, but that’s not too surprising given how fresh this recall is.

Owner notifications won’t even go out until the day after Christmas, according to Tesla. Between now and then, it seems wise to check your light bar if you happen to have a Cybertruck with one.

 Cybertruck’s Light Bar Has Joined The Long List Of Things Falling Off Teslas

13,000 Teslas Could Lose Power Without Warning

  • Tesla is recalling nearly 13,000 vehicles that could lose drive power.
  • The issue is being blamed on bad contactors with InTiCa solenoids.
  • The recall impacts the 2025 Model 3 and 2026 Model Y EVs.

The elimination of the clean vehicle tax credit isn’t Tesla’s only problem as the automaker is recalling 12,963 EVs. The National Highway Traffic Safety Administration says they may be equipped with a battery pack contactor that can fail, causing a loss of drive power.

The issue impacts thousands of vehicles including the 2025 Model 3 and 2026 Model Y. However, only 1% of them are believed to have the defect.

More: EU Regulators Say Drivers Are Dying Inside Cars With Electric Door Handles

According to the safety recall report, the vehicles have a battery pack contactor with an InTiCa solenoid. The latter can “suddenly open” due to a poor coil termination connection, which can lead to a loss of propulsion.

This increases the risk of a collision and drivers won’t receive any warning prior to losing drive power.

Tesla launched an investigation in August, following multiple reports about vehicles that wouldn’t shift into drive from park. These were found to have a high coil resistance on the pack contactor, which caused Tesla to replace the component.

 13,000 Teslas Could Lose Power Without Warning

The company examined the contactors and eventually blamed them for causing the issue. While details are limited, Tesla is aware of 26 field reports and 36 warranty claims related to the issue. Thankfully, no accidents or injuries were reported.

To address the problem, customers will need to take their vehicle to a Tesla service center where technicians will replace the contactor with one that doesn’t include an InTiCa solenoid. Letters are scheduled to go out on December 9 and repairs will be performed free of charge.

 13,000 Teslas Could Lose Power Without Warning

The Volvo EX90’s Latest Problem Might Literally Drop On You

  • Recall affects 1,119 EX90 units built between Apr 2024 and Feb 2025.
  • Volvo says faulty tailgate parts from supplier could cause sudden failure.
  • Owners will be notified on November 18, and repairs will be free of charge.

The all-electric Volvo EX90 may have plenty going for it, but its rollout hasn’t exactly been smooth sailing. Persistent software problems have slowed its debut and forced Volvo to make some major upgrades for the 2026 model year.

Even so, the company still needs to address issues with the 2025 EX90, which has now been hit with a fresh recall in the United States.

Read: Volvo Just Gave Its Three-Row EV A Huge Upgrade

According to a recall notice published by the National Highway Traffic Safety Administration (NHTSA) on September 30, the 2025 EX90 has a tailgate defect that could pose a safety risk.

Volvo reports that the spindle nut can detach from the aluminum tube while the tailgate is open. If the power-operated tailgate drive unit separates, the spindle may release unexpectedly, causing the tailgate to slam shut without warning.

Tracing The Fault

Volvo says the issue has been caused by the mishandling of parts at a supplier, where ‘Not OK’ parts were sorted with ‘OK parts.’  In total, 1,119 vehicles are impacted by the recall, all of which were manufactured between April 22, 2024, and February 17, 2025.

The company first noticed a potential problem in late March after receiving a report of a tailgate spindle separation. A second incident occurred a month later during internal testing, which prompted a deeper investigation into the cause.

 The Volvo EX90’s Latest Problem Might Literally Drop On You

What Happens Next?

Owners of impacted models will be alerted to the recall from November 18. Dealerships have been instructed to replace both the power-operated tailgate drive units free of charge.

To prevent a repeat of the problem, Volvo says its supplier has now automated the quality-control process, using a robot to place rejected parts into a locked container rather than letting them mix with approved ones.

Just weeks earlier, Volvo confirmed that the 2026 EX90 will adopt a new 800-volt electrical system capable of 350 kW charging, a significant jump from the previous model’s 250 kW limit. The update also promises better performance and greater efficiency, hinting at a more refined experience for drivers once these teething troubles are behind it.

 The Volvo EX90’s Latest Problem Might Literally Drop On You

20,000 Nissan Leaf Owners Told To Stop Fast Charging After Fire Risk Warning

  • Nissan is recalling nearly 20,000 Leaf EVs over a fire risk.
  • The batteries can rapidly heat during Level 3 charging.
  • Software update is in the works, but stop fast charging now.

Nissan is gearing up to launch the redesigned Leaf, but its predecessor has been hit by a new recall. It impacts 19,077 EVs from the 2021 and 2022 model years.

According to the National Highway Traffic Safety Administration, the lithium-ion pack can overheat when using DC fast charging. This, understandably, increases the risk of a battery fire.

Why It’s Happening

A chronology of events hasn’t been released, but the government says Nissan determined the Leaf’s battery packs have “excessive lithium deposits” within their cells. This can increase the electrical resistance and potentially cause a fluctuation in the state of charge.

More: Nissan Takes A Leaf From The Z For Its Redesigned Mass Market EV

When DC fast charging, the increased electrical resistance can result in “rapid heating of the battery.” If charging continues, a fire could occur.

 20,000 Nissan Leaf Owners Told To Stop Fast Charging After Fire Risk Warning

Affects Both Battery Options

The problem appears to impact Leaf models equipped with both 40 and 62 kWh battery packs. Given the seriousness of the issue, owners are being advised not to use Level 3 chargers until the snag has been addressed.

This could be a problem as a remedy isn’t available yet. However, Nissan is developing new software that will prevent things from spiraling into a “thermal incident.”

Owners will first receive a letter later this month confirming whether their car is included in the recall. A second notice will follow once the software is ready, at which point vehicles will need to be taken to a dealership for the software update.

 20,000 Nissan Leaf Owners Told To Stop Fast Charging After Fire Risk Warning
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